Working with clay and lime plaster

Something to keep in mind – the proper application of clay and lime

Clay and lime are two of the oldest construction materials in the history of mankind. They have been rediscovered in recent times due to their especially ecological properties and their contribution to a healthy indoor climate. We have compiled information on what makes clay and lime plaster special and how to work with it properly.

CLAY AND LIME PLASTERS

Clay and lime plasters are mineral plasters. They are both considered to be especially breathable and good at moisture control. Clay plaster is able to absorb harmful substances from the air in the room. The same applies to lime plaster, which is also known for its high pH, making it excellent for fighting mould. But be careful: not all lime plasters are equal. Any plaster containing at least 3% lime is allowed to be sold as lime plaster. But lime products only impart their specific properties when they are not mixed with cement or chemical additives. The graphic shows the benefits of clay and lime plasters. Lime plasters are suitable for both indoor and outdoor walls alike. Clay plaster, by contrast, is more sensitive to moisture and can therefore only be used outdoors in certain situations.

Clay plaster

Benefits

- Easy to work with and can be applied to virtually any surface.
-Green construction material, 100% recyclable.. -Permeable and able to store heat.
- Allergy neutral and blocks electromagnetic radiation.
- Absorbs harmful substances and odours.
- Noise-insulating and fire-resistant.
- Low material costs (approx. EUR 3–10 per square metre).

Disadvantages

- Softer and therefore more sensitive surface.
- Sensitive to direct or sustained exposure to moisture.
- Less suitable on outer walls or in wet rooms.

Lime plaster

Benefits

- Permeable and able to store heat.
- High pH (alkalinity) prevents formation of mould and kills germs.
- Effective protection against pests.
- Absorbs harmful substances and odours.
- Noise-insulating and fire-resistant.
- Wider range of colour than with clay plaster.

Disadvantages

- Slower to process.
- Climate control effect only works with plasters at least 15 mm thick.
- Relatively high material costs (approx. EUR 20–50 per square metre).

Finish

Lime plaster should be processed with speed, because it hardens quickly when exposed to air. The processing time for clay plaster can be extended by adding water. Nevertheless, you should still only ever mix the plaster you can use within one to two days.

Clay plaster

Preparing the surface

The surface should be solid and free from dust, oil and grease.
Slightly moisten absorbent surfaces before applying the plaster.
Stabilise transitions between different surface materials with plaster bases or reinforcement fabric.

Applying the plaster

One layer of clay plaster is suitable for level surfaces with good porosity, such as brick or clay blocks.
Where two layers of clay plaster are applied, the first layer is put on roughly and the second layer is applied on top after 12 hours.
Depending on the desired surface quality, different material qualities and grit sizes can be used for the float coat (coarse) and final coat (fine).
- Process at an air and brick temperature of at least 5°C.

Painting the plaster

- When painting clay-plastered walls, keep in mind that the clay wall will remain porous.
- The most commonly used coating materials are clay paint, lime casein paint and mineral paint (e.g. silicate paint).

Lime plaster is composed of three basic ingredients:

Preparing the surface

- The surface should be solid and free from dust, oil and grease.
- Pre-wet surfaces well based on their ability to absorb water.
- There must be no water on the surface prior to the plaster being applied.
- Stabilise transitions between different surface materials with plaster bases or reinforcement fabric.

Applying the plaster

- Lime plaster is usually applied in two layers.
- Each layer must be kept sufficiently wet during application.
- The plaster thickness should be 10–20 mm for the float coat.
- The plaster thickness should be 3–5 mm for the final coat.
- Rule of thumb for drying time: one day per millimetre of layer thickness.

Painting the plaster

- It is best to use lime paint or limewash on lime plaster.
- Avoid using the often recommended sealing primer before applying the paint.
- Multiple coats are required for good coverage.
- In heavy-use areas, treat the paintwork with olive oil soap so that it will be washable.

Clay plaster mainly comprises sand, mud and clay, while lime plaster in its natural form comprises sand and lime or limestone.

Plaster and paint must be stirred properly in order for the components to blend in the right way. Ideally using a powerful stirrer. But few are aware: having the right mixer container is also crucial. The mixture is stirred to the right or the left and the mass is mixed up or down.

Clay plaster mainly comprises sand, mud and clay. Lime plaster in its natural form comprises sand and lime or limestone. The plasters are mixed with water. The amounts and mixing ratio in both cases depend on how the mixture will be used.

Clay plaster

Clay plaster is available in powder form as bagged goods, and more rarely in moist bundles.

formula

Clay float coat

- 2 parts clay powder
- 4 parts sand (0–2 mm)
- 1 part straw chaff
- Water as needed for clay final coat
- 2 parts clay powder
- 5–6 parts sand (0–2 mm)
- 0–1 part straw chaff
- Water as needed

Clay wash

- 1 part clay powder
- 2 parts sand (0–1 mm)
- Water as needed

Mixing process

1. Pour water into a bucket.
2. While the stirrer is running, add clay filler and stir carefully.
3. Leave the mixture to soak for approx. 20 minutes.
4. Stir the mixture again before processing.

Lime plaster is composed of three basic ingredients:

hydrated lime, sand and water. The lime part of the mixture is available in the form of a powder (hydrated lime) as bagged goods or in the form of slaked lime.

formula

Lime float coat

- 1 part lime
- 3–4 parts sand
- Water as needed

Lime final coat

- 1 part lime
- 4–5 parts sand
- Water as needed

Limewash

- 1 part lime
- 3–5 parts water

Mixing process

1. Pour water into a bucket.
2. While the stirrer is running, add lime filler and stir carefully.
3. Leave the mixture to soak for approx. 5 minutes.
4. Then stir the mixture again and process it quickly.

MINERAL – ANIMAL – VEGAN

Clay and lime plasters are mineral construction materials. For reinforcement, plant fibres like straw or hemp are worked into the material. In addition to these ‘vegan’ options, there is also an ‘animal’ option: boar bristles are also used for reinforcement; low-fat quark (approx. 1 pound for 10 litres) is used to create lime caseinate and increases the weather resistance of lime plasters.

NATURAL – COLOURFUL

The intrinsic colouring of clay plaster means that the possible range of colours is limited. Thanks to the natural powdery white of lime plaster, however, any conceivable shade is possible with lime plaster. In the case of wet slaked lime, the limewater can also be used to prepare and mix a shade. In general, solid-coloured plaster is more durable and long-lasting than stains and coats of paint.